Strong structure dry roll press granulator for Potassium sulfate

Model NO.: DH series
Weight: 4-12 tons
Power(W): 55KW
Dimension(L*W*H): 2600*2200*2800
After-sales Service Provided: Engineers available to service machinery overseas
Roller material: CrMo
Working method: double rollers compacting the material
Application: Fertilizer granules compaction compactor machine
Hydraulic press: yes
Hardness: Greater than 30N
Voltage: Customized
Trademark: FUYI
Transport Package: Any Special Requirement, We Will Pack as Request.
Specification: CE
Origin: Jiangsu Changzhou
HS Code: 8474801000

                                                 Dry roll press granulator machine 
        Our company  offers a wide range of machine sizes for high pressure granulating, which covers nearly all requirements of the clients.If your production is low,you can choose small type machine, if you have high production, you can choose one or more sets of machines according to your requirements.And certainly the process of granulating is dry.
 
         Working principle  
      Raw materials are sent into hopper by quantitative feeder, compactors use the pair of roller with the hole roll,leaving certain gap and rotation with the same speed reversely. Shaft holders of one group of rolls are fixed, and the other one of group can slide to help the hydraulic cylinder press the rolls for abutting closely against each other. Many arc grooves with the same shape and size are arrayed regularly on the roll surface. In accordance with different compressing ratios of target materials, the wave though of arc groove of one roll shall be directed at that of one roll. When two rolls parallel each other horizontally, powder grained materials are, continuously and evenly fed in the gap between two rolls by means of their gravities and through a forced charger from above of two rolls. After entering the nip area, the materials are gradually nipped by the rolls. With continuous rotation of the rolls, the space that the materials occupy reduces gradually and is compressed step by step and reaches the maximum shaping pressure. And then, as the pressure reduces gradually later, pressed blocks drop off the arc grooves of the rolls for recovered elasticity and gravity of the flaking machine and enter a crushing device for crushing and then enter a sieving device for sieving. At last, grained products are obtained. The powder materials and large particles which are substandard will return to bucket elevator and enter into the next process with new products.
Technical Parameters
 

Model		 DH240 DH360 DH450 DH650 DH850
Roller diameter(mm) 240 360 450 650 850
Valid usable width(mm) 80 170-230 190-280 290-330 380-450
Roller speed(rpm) 15,20,26,32 14,18,24,30 10-25 10-25 10-25
Max forming pressure(KN) 320 800 1300 2100 2900
Max rolled sheet thickness(mm) 4 8 12 16 25
Rolled sheet output*(kg/h) 300 1600 3000 6000 10000-16000
Granular size(mm) 2-5 2-5 2-5 2-5 2-5
Finished product output*(kg/h) 180 900-1300 1800-2500 3500-4000 6000-8000
Main unit power(KW) 45 37 55 110 220
Total installed capacity(KW) 20 55 90 175 298
External dimension(mm) 1500*1300*2500 2350*2000*2600 2600*2200*2900 3600*2800*3200 4200*3500*3500
Total weight(t) 7 10 15 25 33

 
 
 
Applicable examples
 

Applicable examples
Name of material Specification Granular size(mm) Output(kg/h)
Potassium chloride, Russian red potassium DH360 2.0~4.75 1000~1500
DH450 2000~2600
DH650 3200~4500
Potassium sulfate DH360 2.0~4.75 1000~1300
DH450 2000~2500
DH650 3000~4500
NPK fertilizer DH360 2.0~4.75 900~1500
DH450 1800~2600
DH650 3000~4500
Ammonium chloride DH360 2.0~4.75 800~1000
DH450 1800~2500
DH650 3100~4600
Ammonium sulfate DH360 2.0~4.75 800~1000
DH450 1800~2500
DH650 3100~4600
Cryolite DH360 2.0~6.0 1000~1500
DH450 2000~2600
DH650 3200~4500
Antioxidant DH360 0.3~2.0 300~400
Zinc oxid DH360 1.5~2.5 350~500
  DH360 1.5~6.0 800~1000
Steel making flux DH360 Olive shape 1000~1200
Snow melt agent DH360 2.0~7.0 800~1000
Bromine chlorine hydantotin DH240 1.5~6.0 ~300
Medical intermediate DH240 0.5~2.0 ~200
Environment protection DH240 8.0~15.0 ~500

 
  Parts of one whole set of granulating line
 
 
     1.Pre-feeder
Equipped with mechanical vibrating feed hopper with automatic control and timing vibration.
 
     2.Quantitative feeder
Adopts frequency conversion adjusting speed to ensure the feeding accuracy.
 
     3.Force-feeding screw hopper
It is composed of variable frequency motor, cone helix, stirring knife tooth and cone feeding hopper with visual glass window as well as feeding mouth assemblies and so on. Its function is to further achieve degassing and perform pressure feeding.
 
    4.Flaking machine
It is composed of left and right fixed bearing seats, frame structure, two alloy steel rollers, two hydraulic oil cylinders, electric automatic pump station as well as hard tooth surface dedicated reducer and main driving motor.
 
    5.Crushing & granulating machine
It is composed of cutting-up box, cutting-up main shaft and special rotating cutting blades and the main shaft is driven at high speed by the motor to break the extrusion forming materials and dress into pellets.
 
    6.Vibration screen
It is equipped with screen block-proof device and convenient to clean the screen. The broken pellet and powder materials from the breaking and dressing machine is divided into pellet product and recycling powder.
 
    7.Material return auger
It sends the unaccepted powder material returned from vibration classification screen to the feeding elevator.
 
    8.Bucket elevator
Upper and lower sprocket use assembly structure for the transportation of materials.
 
    9.Control cabinet
It is composed of the electrical components such as electric control box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical equipment is controlled and operated concentratedly.

Q:Do you provide the installation service after ordering your machines?

A:As for the single machine, we provide the users instruction.
    As for the production line,we provide the professional construction drawing, and arrange the engineer         guide the user install the machines.Help the user train the skilled workers.

Q:Can you be sure the wearing parts supply in future?

 A:We promise to provide the wearing parts to user in future.
 
Q:How about the warranty of our machines? 
 
A:Our production line, and single machine's warranty is 1 year.
 
Q: Do you allow us to visit your factory for try some machines?

 A:We warmly welcome the clients to come to our factory for trying each machine.

24 Hours Contact Information: +8615295012502

www.fuyigz.com
 
 
 
 

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