Improve the surrounding environment of the air compressor and improve the operating efficiency of the equipment. The airflow around the air compression station is not smooth, and the air compressor and the dryer are operated at a high temperature, which wastes energy and is not conducive to equipment operation. We built two new exhaust towers on the roof of the air compressor station and installed a low-wind pressure and large-volume wind turbine to make a virtuous cycle of the airflow inside the station and reduce the ambient temperature inside the station. The galvanized steel pipe is used to transform the air compressor inlet position from the indoor to the outdoor air intake, which reduces the suction temperature of the air compressor by 3 degrees and 9 degrees, and the air compressor efficiency can be increased by 1% 3%. Optimize the combination of air compressors. Replace the rusted cooling tower protection net with a stainless steel protective net. Install the angle steel cover at the air inlet to improve the air intake quality of the air compressor. Use waste insulation materials, install on the side of the air tank of the air compressor station to reduce the circulating water temperature. Use waste materials to make oil and air filters. Renew the packing of the cooling tower, or thoroughly clean it, and assemble the new cooling tower with the old packing to improve the cooling effect of the cooling tower. Flush the air pressure tank and install the water level gauge and water tank drain valve. The spinning gas supply main pipe is replaced by a 76 mm diameter seamless steel pipe to a DN100 galvanized steel pipe to reduce the resistance loss of the gas supply pipe. In order to solve the problem of compressed air water, add an air dryer. Move the cooler to the air compressor and place the air-cooled dryer separately. The air inlet of the air compressor is modified, and the suction port of the air compressor is connected from the air compressor with higher temperature to the air-cooled dryer with lower temperature, and the air compressor is inhaled. The mouth temperature is reduced by 3 degrees and 5 degrees, and the air compressor efficiency can be increased by 1% 2%. Install a small-load air compressor to match the gas production with the gas volume of the spinning department, and achieve a reasonable allocation of energy. Refine site management. For example, the air intake building is the suction port of the air compressor, which needs to be cleaned up; the indoor wall is rearranged and fixed, and the pointer status indicator is hung in front of each air compressor to facilitate the operation of the on-duty personnel. Make inspection list of key parts of air compressor, key inspection point map of air compressor, air pressure inspection road map, and re-revise safety operation procedures. Increase the intensity of inspections and pay close attention to the fluctuations in gas consumption in various production processes. The gas supply pipeline has been fully washed to solve the problem of more rust and impurities in the pipeline and reduce the damage rate of the solenoid valve. Replace the air dryer with poor drying effect and the solenoid valve with serious leakage. The air flow meter is installed to enhance the awareness of saving gas through the measurement and assessment of the gas consumption. By optimizing the air compressor configuration, it eliminates run, run, drip, and leak, strengthens on-site management, reduces air supply pressure according to process requirements, and reduces air pressure energy consumption. It is estimated that energy savings of 9 6 10 6 kW h can be achieved every year. Scratch Art,Kids Origami Kit,Scratch Paper Art,Halloween Decoration Diy NINGBO NEW SUCCESS ARTS AND CRAFTS CO.,LTD , https://www.craftandtoy.com
Ways to reduce energy consumption of air compressors
Our company has 9 air compressors (hereinafter referred to as air compressors), with a total gas production of 338 m 3 /m in and annual power consumption of nearly 10 10 8 kW h, accounting for about 25% of the company's total electricity consumption. Reducing the energy consumption of air compression systems has become an important aspect of reducing production costs. For this reason, we have taken the following measures.