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The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ACS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
Specifications:
Model Name
ACS series
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape
Pellets/ Granules
System Composition
Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range
160kg/h-1200kg/h
Feeding Device
Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume
300 Liters-1400 Liters
Screw Diameter
80mm-180mm (standard)
Screw material
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D
31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Optional Devices
Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ACS Series compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Main technical parameter:
Machinery size
Data of compactor
Data of single screw extruder
Throughput rate(Kg/hr)
Efficiency volume(Liter)
Motor power(Kw)
Diameter of screw(mm)
L/D
Motor power(Kw)
ACS300/80
300
37
80
36
45/55
160-220
ACS500/100
500
55
100
36
90/110
300-380
ACS800/120
800
90
120
36
132
450-480
ACS1000/140
1000
110
140
36
160/185
500-650
ACS1200/160
1200
132
160
34
220/250
800-1000
ACS1400/180
1400
315
180
34
315
1000-1200
Advantages of ACS compacting and pelletizing system
1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3.Higher output and lower energy consumption.
The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ACS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.
Specifications:
Model Name
ACS series
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape
Pellets/ Granules
System Composition
Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range
160kg/h-1200kg/h
Feeding Device
Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume
300 Liters-1400 Liters
Screw Diameter
80mm-180mm (standard)
Screw material
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D
31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing (Standard)
Pelletizing Type
Water ring die-face hot pelletizing
Voltage Standard
Depending on project's location
Optional Devices
Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time
60 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ACS Series compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Main technical parameter:
Machinery size
Data of compactor
Data of single screw extruder
Throughput rate(Kg/hr)
Efficiency volume(Liter)
Motor power(Kw)
Diameter of screw(mm)
L/D
Motor power(Kw)
ACS300/80
300
37
80
36
45/55
160-220
ACS500/100
500
55
100
36
90/110
300-380
ACS800/120
800
90
120
36
132
450-480
ACS1000/140
1000
110
140
36
160/185
500-650
ACS1200/160
1200
132
160
34
220/250
800-1000
ACS1400/180
1400
315
180
34
315
1000-1200
Advantages of ACS compacting and pelletizing system
1.Combine crushing, compacting and pelletizing steps in one system, less-labor cost;
2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;
3.Higher output and lower energy consumption.
Compacting and Pelletizing System for Film and Woven Bag
Model NO.: ACS
Raw Materials: PP,PA,PVC,EPE/EPS
Output Capacity: 150~1000kg/Hr
Compacting Room Size: 300-1200 L
Efficiency Volume: 300~1200
Application: Film, Filament, Raffia, Foam
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Model NO.: ACS
Raw Materials: PP,PA,PVC,EPE/EPS
Output Capacity: 150~1000kg/Hr
Compacting Room Size: 300-1200 L
Efficiency Volume: 300~1200
Application: Film, Filament, Raffia, Foam
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Compacting and Pelletizing System for Film and Woven Bag
Compacting and Pelletizing System for Film and Woven Bag