Mass production + creation + intellectual development Wenling pump company to create "made in Zhejiang"


After more than a year of preparation, the Leopold Group Co., Ltd.'s small sewage submersible pumps and smart hot water circulation pumps have passed the "Zhejiang Manufacturing" certification. "In order to declare 'Made in Zhejiang', we used to go to Zhejiang University every month to participate in relevant training, such as how to use quality tools. This training lasted for one and a half years," said Leo's related staff.

The reporter learned from the Municipal Market Supervision Bureau that in addition to Leo shares, the product units of small sewage submersible pumps, such as the New Territories Pump Group Co., Ltd. and Zhejiang Dayuan Pump Co., Ltd., also passed the “Zhejiang Manufacturing” certification. The number of certified companies and product units in the city ranks first in the province.

Certification standards to achieve international advanced

"Zhejiang Made" product certification started in 2014, "Zhejiang manufacturing" certification of Zhejiang products conforming to high standards and high quality requirements with the mode of "corporate self-declaration + third-party certification + government supervision". At the same time, high-quality certification institutions at home and abroad are also encouraged to join the “Zhejiang Manufacturing” certification alliance and will promote international mutual recognition.

"The requirements of the 'Made in Zhejiang' certification are very high. To take our two standards, the requirements are domestically advanced and internationally advanced." The relevant person in charge of Leo said, "For companies, we can pass this The certification means that the product has a higher gold content, which is also a 'gold business card' of the company. Its high requirements enable customers to trust our products more."

The reporter learned that the two product standards set by the above-mentioned three companies in Zhejiang manufacturing groups - "Intelligent Hot Water Circuit Shielding Pump" and "Small Sewage Submersible Pump" have been on August 5, 2015 respectively. And began implementation on August 25. There are three criteria in the two standards that exceed the national standards. Nine parameters fill the gaps in the domestic standards. In the country, the requirements for toxic and hazardous substances in raw materials were first proposed, and the proposed energy efficiency requirements reached the EU level. The first product durability was proposed. Reliability indicator requirements.

The process of drafting standards is also the process of upgrading the technology and R&D of the enterprise. In order to test the durability of the product, Liou Group Quality Quality Department has made an unprecedented continuous test of the product, the longest product continuously runs the experiment for 8000 hours; the US customer has a durability test requirement of the switch is 150,000 times, and the big yuan pump The industry has increased the number of tests to more than 200,000. The New Territories Pump Industry has added four durability test benches to detect product defects through destructive durability tests. That is, the water pump products will continue to operate until they fail and they can both understand the actual life of the product and analyze the cause of the failure. Findings can improve projects and greatly increase product reliability. Because the group standard introduced the United States standard, the New Territories pump industry has expanded the 30-day immersion test previously done only on the United States exported products to all products, the longest reliability test has been carried out for 4000 hours, and the motor start and stop impact test has been achieved. Repeatedly start and stop over 400,000 times. The revolution in technology testing has enabled the New Zealand pump industry to complete 17 product quality improvements within one year.

To undergo dual certification of management and products

In addition to adopting advanced international standards for product quality, “Zhejiang Manufacturing” certification also has stringent requirements for corporate management. In other words, to pass the “Made in Zhejiang” certification, it must pass both management and product certification.

The relevant person in charge of Leo Co., Ltd. told the reporter that Leo Co. had previously implemented the system certification, and the departments such as procurement, manufacturing, sales, and after-sales were operating under the management system, and lacked a coordinated promotion function among the systems. After piloting the "Zhejiang Manufacturing" certification, the company began to regard quality as a systematic project that requires the close cooperation of the entire system to be implemented jointly. For this reason, in the past year, Leo’s shares have focused on the construction of quality engineer teams and QC personnel. They have reorganized and optimized the quality management system against the “Manufacturing Zhejiang” management standards.

Leo shares also set up a special product inspection system. “Today, the purchased raw materials need to go through the inspection area before they enter the production workshop.” The relevant person in charge said, “We have set different quality standards guidelines for different raw materials according to different markets, and the inspectors will follow the guidelines. Each parameter in the book examines the raw materials one by one. After passing the qualification, a qualified notice will be issued, the warehousing procedures will be handled, and the unqualified products will be returned for processing.” Leo also analyzes and sorts the unqualified products. It also trained the top ten unqualified product suppliers, and the product's qualification rate has steadily increased from 90% to 95% to 99.5% or more.

The New Territories Pump Industry has comprehensively combed and integrated the company's management and technology systems, strengthened the coordination of all employees and the industrial chain, and extended quality management and improvement to suppliers and distributors. The company has set up a supplier management department to help suppliers improve the quality of parts and components and help suppliers reduce costs, so that both supply and demand can win. Tianyin Machinery Seals Parts Factory is a supplier of seals in the New Territories. Prior to accepting management assistance from the New Territories pump industry, the production line operator was reduced from 12 to 6 on the premise of increasing production capacity through improved processes and production processes. Three months of management assistance helped Tianyin Company reduce redundant staffing by 11 people. In a year, the labor cost was reduced by nearly 500,000 yuan.

It’s not just about quality but also brand and research and development

"The 'Zhejiang Manufacturing' certification process is also a process of comprehensively improving the internal management of the company." The relevant person in charge of Leo said, "This improvement is not only reflected in the quality, but also in the research and development of new products, improved efficiency and improved brand awareness. In the past few years, Leo has always attached great importance to new product development and brand building. Last year, it invested more than 5 million yuan in new product development and brand promotion. This year, this figure will increase.

In the aspect of new product development, on the basis of the original three-step process of trial production—small batches—putting on the market, the pre-assessment phase of quality reliability was added in the trial production phase. The assessment includes routine testing, structural analysis, and durability to simulate actual conditions. Running the experiment, each new product must be simulated and run until failure, then dismantling the anatomical analysis, improving and upgrading, and greatly reducing the possible quality risks after the new product is put on the market. The USC37S submersible pump developed under this program has reached an average life of 2,000 hours in continuous operation and it has entered the US market at one stroke.

"In addition, in order to increase production efficiency and product quality, 'machine substitution' is essential." The responsible person said that last year, Leo shares invested more than 15 million yuan to purchase automation equipment, this year It plans to invest more than 40 million yuan, using machines instead of labor.

In terms of technology research and development, the Taiyuan Pump Industry Co., Ltd. has strengthened the exploration of market and customer needs, improved the market investigation mechanism for new product development and improvement of old products, and strived to consider product functions and performance from the user side. Continuously improved and reliable quality has enabled Daejeon products to gain recognition in the high-end market. Nowadays, Daejeong shielded pumps have been used for fuel refueling at the four major satellite launch bases in China. Experimental verification of high-speed rail trains has been conducted. For nearly 3 years, it will soon be commercially available.

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