Polymer Concrete Cells For ER/EW Processing Of Nonferrous
Long-term impermeability, free of corrosion, 20+ years warranty
The structural core of electrolytic cells is bolstered with sturdy external seismic reinforcement blocks confining its floor supports, and includes a robust, internal bidirectional, pultruded FRP bar mesh reinforcement which positively maintains integrity should the cell fail due to catastrophic events. Electrolytic cell installation protocols call for lateral wall collaboration between cells,thus reducing stress levels of cell around 40% under normal operating conditions.
Polymer Concrete Electrolytic Cell,Electrolytic Cell Nickle,Electrolytic Cell Nickle Refining Tanks,Electrolytic Cells of Electroplating Equipment Hebei aoliande Chemical Equipment Co., Ltd , https://www.aoliandechemical.com
There are three main forms: First, the manufacturing of dry equipment, also known as OEM manufacturing. Refers to the core drying equipment companies to put the designed products into the production of professional contractors, and in the final product, marking the core drying equipment company's well-known brands. The second is the design and manufacturing of Dingpai, which means that the sellers purchase the manufacturer's design materials to allow the OEM dry equipment companies to organize the production and manufacture of the products and brand their products for external sales. Third, process outsourcing manufacturing, usually refers to the core drying equipment companies to spread some of the rough processing and low technological content of the process to the surrounding areas of low labor costs dry equipment companies took the process, the key processes such as finishing, assembly, testing and other processes assigned to Control yourself. Orders are controlled by themselves. This model is characterized by medium-sized (fine) and large (strong) dumbbell-shaped structures in the organizational form of drying equipment.
Experts believe that “virtual manufacturing†is an external manifestation of various elements in the industry chain that are regularly and targeted to move around the world. For advanced drying equipment enterprises, their movement tends to be in the high-end of the industrial chain, and finally reach the (relative) control of the entire industry chain; for small and medium-sized drying equipment enterprises and weak drying equipment enterprises, their movement tends to be an industrial chain. The middle and low end of the industry chain has become a link in the industry chain or parts of a certain link. Eventually, it has “extended birth†in an advantageous drying equipment company, thus forming a dynamic industrial ecosystem.
The drying equipment industry in China has more than 1,000 drying equipment companies in the same industrial layout in China, resulting in a large total production volume and low level of repeated construction; “big and full†and “small and complete†phenomena are common, and drying equipment companies exist internally. Strong self-supporting consciousness, long production cycle, high cost, unreliable performance and reliability of the whole machine, and unresponsiveness to market demand. However, the competitive advantages of foreign machine tool drying equipment companies are clearly on the same day, and the industry's drying equipment companies are mostly small dry equipment companies, which are generally 220-500 people, and no more than 800 people. The sales revenue is in the tens of millions or even hundreds of millions. Dollars.
Therefore, China's drying equipment industry must completely reduce the gap with foreign countries, it must be in line with international standards, the transition to virtual manufacturing. Use new development methods to continuously strengthen the competitiveness of the industry.
Electrolytic cells are designed, built and installed to satisfy the most stringent requirements requested by tankhouse operators worldwide. In most cases their main request is to guarantee full operating availability throughout the plant's lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other nonferrous metals) with absolute safety for people and the environment. Additionally, cells must accommodate changes for continuous improvement of the electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap, boards, overhead crane electrolyte agitation systems, acid mist control devices, thermal insulation among many others.
The Internal layer is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long-term impermeability and corrosion resistance.
The Intermediate layer is the structural core made with polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long-term structural integrity with low thermally-induced stresses
The External layer is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills. Optionally,this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.
Benefits of electrolytic cells
Our monolithic internal tank manufactured with multiple layers of fiber-reinforced premium vinyl ester resin. It has continuous service without leakage, free of corrosion and structural flaws which operating under normal conditions as specified for each project.
Swift, accurate and less costly installation
Electrolytic cells include features that allow reduction of 25% or more in time needed for cell erection, alignment and leveling compared to time required with conventional polymer concrete cells. Dimension tolerances for electrolytic cells are consistently tight, simplifying installation in the most demanding applications,including plants with automated crane systems.
Minimum cleaning time and water consumption
The rounded internal shape,optional sloped cell floors,and smooth,flat finish of the internal tank,facilitate water sweeping and drainage of heavy sludge,with reduced water usage and accelerating return to service after each cleaning.
Minimum maintenance cost
The robust, virtually impervious internal tank that is chemically bound to the polymer concrete structural core during molding is tolerant to operating abuse its smooth,non-stick surfaces minimize adhesion of contaminants.
Maximum operational safety
New Management Mode of Drying Equipment Industry Development: Virtual Manufacturing
"Virtual manufacturing", also known as "business outsourcing", is the manufacture of drying equipment companies that weakens part or all of the intermediate manufacturing links of the business chain, implements commissioned collaborative processing, and develops and designs products upstream of the business chain, and markets downstream (including After-sales service) and other links to strengthen a manufacturing management model.
2. Structure
Electrolytic cells are cast monolithically based on a patented, three-layer composite material system: