Yuchai Group in ASEAN goes international

In the 1960s, Yuchai's diesel engine began to export to Vietnam, which won the trust of ASEAN countries. Now the engine market has more than 50,000 units!

In 2000, Yuchai set up offices in Vietnam and Indonesia successively, and then radiated neighboring countries and regions to gradually expand the share of Yuchai products in ASEAN;

In 2005, Yuchai established service points in Malaysia, the Philippines and Thailand respectively. This year, Yuchai exported 3,000 diesel engines of various types in ASEAN countries. In 2007, Yuchai Special Purpose Vehicle produced mixer trucks and dump trucks for the first time exported to Vietnam;

In 2008, Yuchai proposed a strategic concept of "breaking through Southeast Asia." In July 2009, Malaysia's largest logistics company, Malaysia South East Group, became a Yuchai service agent and became the first manufacturer to introduce Yuchai CNG engines;

With the continued deepening of the cooperation between Guangxi and ASEAN, Yuchai took the wind and sailed, and its products quickly seized the ASEAN market. As one of the earliest and largest overseas markets of Yuchai, Vietnam’s Yuchai Engine’s market share in Vietnam is far ahead of its domestic counterparts. From January to September this year, Yuchai's engines have exported more than 9,000 units to Vietnam;

In the Philippines, the field of application of Yuchai's products continues to expand into the field of generator sets, ship machine applications and engineering machines. In recent years, Yuchai Engine's POWERCITY generator sets have provided power to the three major telecom companies in the Philippines. At present, the three major telecom companies have purchased more than 1,500 generator sets supporting Yuchai Power;

In 2010, the Yuchai 6M340N gas engine has successfully opened the Thai market. In ASEAN countries such as Singapore, Myanmar, Cambodia, Laos, and Brunei, they all have a certain amount of exports. From cities to villages, from schools to factories and mines, from land to sea, Yuchai's brand influence quickly gathers in ASEAN countries;

As the most widely used domestic diesel engine manufacturing company in China, Yuchai has built a total of 45 offices at home and abroad, accounting for 13 overseas. Among them, ASEAN countries accounted for 5, while ASEAN's sales service network has reached 30 agents, nearly 100 service outlets, accounting for 50% of Yuchai's global sales service network agents. In addition, Yuchai also invested 50% of its overseas brand construction funds into the ASEAN market.

With the successful experience of the ASEAN market, Yuchai has increased the number of outbound training abroad and improved the service capabilities of overseas service agents. In 2009, Yuchai sent service engineers to go abroad to train in Rwanda, Tanzania, Ethiopia, India, Iran and many other countries. Yuchai also pays attention to in-house training, and trains the market service providers for ship and electricity, engineering, gas engines, Euro III and Euro IV machines in Yulin headquarters, and makes services in Singapore, India, Syria and other countries and Hong Kong and Macau in China. The service capabilities of agents have been further improved.

Power New Army - Yuchai Foundry Center

With a total investment of 2 billion yuan, Yuchai, which has settled in Yuchai Industrial Park, is another “new force” - the Yuchai Foundry Center was put into operation in March this year! This project with a total planned area of ​​1800 acres has become Asia's largest diesel engine casting. One of the production bases. The project started construction in 2008 with a construction period of 8 years. It plans to build 6 complete casting lines. After completion, it will produce about 300,000 tons of light, medium, and heavy-duty diesel engine castings, and 250,000 sets of aluminum alloy diesel engine castings. With 30,000 sets of castings, the annual output value will reach more than 3.7 billion yuan!

The first production line of the foundry center was completed more than 200 days ahead of schedule and put into operation before March 15 of this year. The construction area of ​​the production line has reached 36,000 square meters. The construction speed is fast, the cycle is short, the efficiency is high, and the technological level has reached the domestic first-class advanced level. Among them, the robot lower core process has become the world's first.

Since the first production line has been put into production, the production efficiency has been steadily increasing. In June, it produced more than 10,000 cylinder block castings, 1.5896 million sets in July, and 1.6428 million sets in August, and the hourly production capacity was more than 30 sets from the beginning of production. Up to now, nearly 60 units have been upgraded. As of September 30, there have been cumulative production of 76.961 million cylinder block castings.

The level of product quality has also been steadily increasing, and the overall scrap rate has been declining month by month, reaching the domestic leading level: In the first half of the year, the comprehensive scrap rate of castings was 3%, 1.9% in July, and 1.44% in August, much lower than the beginning of production in March. 3.347%. According to the current maximum hourly production capacity and normal production cycle, it has reached 220,000 sets of production capacity design targets, and the annual output casting weight reaches 45,000 tons.

While maximizing the benefits of the first production line, the second production line of the foundry center was quickly launched and construction began on July 28. The planned construction area is about 46,600 square meters. It mainly produces cylinder head castings and plans to produce about 38,000 tons of cylinder head castings each year. It is expected that it can be put into use early next year. The third production line will also be put into trial production in December 2012.

Foundry Center mainly adopts international famous brand imported equipment, supplemented by other domestic first-rate equipments to form a domestic first-class casting production line with high efficiency, high quality, low cost, stability, reliability and environmental protection; it adopts a highly automated production operation method to effectively improve labor production. The efficiency and level of product quality, bold adoption of new processes, effective reduction of production costs, and reduction of emission pollution are important support for Yuchai’s R&D and production of green energy-saving and environmentally-friendly power.

Technological Innovation Wins "Leading Sword"

Technological innovation is a "sharp sword" for enterprises to respond to market fluctuations. This sword, which has now been controlled by Yuchai people, is "comfortable" - Yuchai people can always know what customers want and strive to achieve rapid technological changes to quickly meet the needs of global customers!

As China’s largest internal combustion engine production base and the largest production and export base for small and medium-sized construction machinery, in recent years, Yuchai has increased its heavy-duty, electronically-controlled, single- and dual-fuel, energy-saving low-carbon engines and medium- and heavy-duty Engineering machinery product development and technological innovation has broken through a series of key technologies. Yuchai has been at the leading international level in combustion development technology, low-emission development technology, and machinery development technology, and has filled gaps in Chinese automobile engines in various fields. In the field of construction machinery, Yuchai has completed large-scale, rotary drilling. The R&D of new products has enriched the spectrum of excavator products, and the product development has successfully entered the 30-ton and 40-ton large excavators.

In the research and development of hardware facilities, Yuchai has not only established the first enterprise engineering research institute in the industry, but also has two domestic research bases in Nanning and Yulin, and cooperated with world famous scientific research institutions and famous schools at home and abroad to jointly develop more than 10 domestic and foreign product research and development. The center has formed a powerful R&D platform with independent research and development technology as its core, connecting to the world's cutting-edge technologies, leveraging the external and internal services. In recent years, Yuchai has applied for more than 400 patents; obtained 7 national "863" high-tech frontier research projects and 11 other national projects; presided over and participated in the preparation and revision of 25 national standards, and obtained the "National Internal Combustion Engine Technical Committee. "Safety and Environmental Protection Working Group" and "National Internal Combustion Engine Technology Committee Diesel Engine Electronic Control Working Group" to establish two national standard qualifications.

In 2009, Yuchai Technology Center ranked 27th among 575 enterprise technology centers nationwide, ranking first in the engine industry. This year, the innovation capacity building project of Yuchai Technology Center passed the national appraisal and acceptance, and its innovative R&D capability is in the leading position among domestic counterparts.

The Yuchai National 863 High-Tech Project “Commercial Vehicle Hybrid Powertrain System”, which has passed the scientific and technological achievements appraisal, is the first commercial vehicle hybrid powertrain system developed independently and put into batches using a single-axis parallel system in China. Leading domestic level. Since the hybrid system was put on the market in April of last year, it has been matched with a number of OEMs, and the total number has been put in nearly 200 units, and the mileage of bicycles has reached a maximum of nearly 100,000 kilometers. The system reliability has withstood the test of the market and the actual bus routes The average energy saving reaches 20%.

The quality heavy engine 6K engine built by Yuchai attracted the attention of the industry once it came out. This 13L displacement model is independently developed on the basis of a new generation of similar engine platforms of world-famous brands, with a maximum power of 520 horsepower, emissions reaching Euro 5 emission standards, and upgradeability to Euro 6, with the latest European mass production engine for 2012. The level of technology.

At the "Tenth China International Transport Technology and Equipment Exhibition" held in 2010, Yuchai's YC6L-50 State 5 diesel engine won the Best Parts Award.

Now, Yuchai has created the most abundant and complete product chain in China's diesel engine industry. The main products are used in vehicles, marine, construction machinery, agricultural machinery, power generation equipment, passenger cars and other diesel power 6 categories 22 series, micro-car, light, medium and heavy multi-cylinder diesel engines, power coverage 12 ~ 880 kilowatts is the preferred supporting power for major domestic commercial vehicles, construction machinery and agricultural machinery.

According to the development concept of “based on Guangxi, national distribution, and global planning,” Yuchai Group has established the “Twelfth Five-Year Plan” and “Building One-billion-Year Enterprise Group” goals as it strives to achieve its annual sales revenue of RMB 30 billion in 2010. . And scientific and technological innovation, will once again become Yuchai winning the “one hundred billion enterprise group” and become an international magic weapon!

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