Advanced Water-Ring Pelletizing Machine for Plastic Flakes

Advanced Water-ring Pelletizing Machine for Plastic Flakes



The ASE series compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ASE system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

 

Model Name	ASE Series
Recycling Material	Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape	Pellets/ Granules
System Composition	Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range	120kg/h-1000kg/h
Feeding Device	Screw loader (standard)
Screw Diameter	80mm-200mm (standard)
Screw material	38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D	32/1 (depending on features of recycles)
Barrel's Heating	Ceramic heater or Casting Aluminum heater
Barrel's Cooling	Air cooling through fan blowers
Vacuum Degassing	Double vented degassing (Standard)
Pelletizing Type	Water ring die-face hot pelletizing
Voltage Standard	Depending on project's location
Delivery Time	60 days after order takes effect.
Warranty	13 months since date of bill of lading
Technical Service	Project design, suggestion on factory construction, installation and commissioning

Working steps of ASE compacting and pelletizing system



1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.

2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.

3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.

4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:

Machinery Size	Data of single screw extruder			Throughout rate(Kg/hr)
	Diameter of screw(mm)	L/D	Motor power (Kw)
ASE80	80	32	55	120-160
ASE100	100	32	110	260-350
ASE120	120	32	132	330-420
ASE150	150	32	185	450-560
ASE180	180	32	250	650-800
ASE200	200	32	315	800-1000

 
 
 
Advantages of ASE plasticizing and pelletizing system
 
Plasticizing and pelletizing steps in one system, less-labor cost;


Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;


Higher output and lower energy consumption.


 
Why choose us
Lower investment cost for a high quality and durable machine;
 
Low energy consumption with high production output;


Overseas installation and training are available;

Machine warranty with spares in stocking and in-time delivery;
 
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

Advanced Water-ring Pelletizing Machine for Plastic Flakes



The ASE series compacting and pelletizing system combines function of plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ASE system is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.

Final productions produced by ASE system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:

 

Model Name	ASE Series
Recycling Material	Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape	Pellets/ Granules
System Composition	Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range	120kg/h-1000kg/h
Feeding Device	Screw loader (standard)
Screw Diameter	80mm-200mm (standard)
Screw material	38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D	32/1 (depending on features of recycles)
Barrel's Heating	Ceramic heater or Casting Aluminum heater
Barrel's Cooling	Air cooling through fan blowers
Vacuum Degassing	Double vented degassing (Standard)
Pelletizing Type	Water ring die-face hot pelletizing
Voltage Standard	Depending on project's location
Delivery Time	60 days after order takes effect.
Warranty	13 months since date of bill of lading
Technical Service	Project design, suggestion on factory construction, installation and commissioning

Working steps of ASE compacting and pelletizing system



1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.

2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The plastic scraps will be well melted, plasticized in a 32D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.

3. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.

4. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:

Machinery Size	Data of single screw extruder			Throughout rate(Kg/hr)
	Diameter of screw(mm)	L/D	Motor power (Kw)
ASE80	80	32	55	120-160
ASE100	100	32	110	260-350
ASE120	120	32	132	330-420
ASE150	150	32	185	450-560
ASE180	180	32	250	650-800
ASE200	200	32	315	800-1000

 
 
 
Advantages of ASE plasticizing and pelletizing system
 
Plasticizing and pelletizing steps in one system, less-labor cost;


Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;


Higher output and lower energy consumption.


 
Why choose us
Lower investment cost for a high quality and durable machine;
 
Low energy consumption with high production output;


Overseas installation and training are available;

Machine warranty with spares in stocking and in-time delivery;
 
Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

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